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Automotive Manufacturing Root Cause Analysis Results

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29 | 330-BUD-01-IMOT Primary Causal Factors People Lack of worker competency Worker overconfidence Taking shortcuts Unfit for duty Process Lack of hazard identification/risk assessment Inadequate training Lack of/inadequate documented program Lack of monitoring Tools and Machines Inadequate equipment Inadequate testing/trialing of equipment Inadequate maintenance Measures Lack of safety performance measurement Inadequate performance measurement Lack of resources to measure safety performance Environment Inability to see hazards or read posted instructions Closer proximity to hazardous energy Overloaded electrical panels Wet environment Noise Lack of housekeeping Culture Performance evaluation Lack of effective communication Accepted work norms Lack of understanding of practical safety application Top 10 Primary Causal Factor

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