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Automotive Manufacturing Root Cause Analysis Results

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Worker vs. Workshop Results Risk # Category Primary Causal Factor Average 1 Process Inadequate training 6.80 2 Process Lack of hazard identification/risk assessment 6.40 3 Process Lack of/inadequate documented program 6.40 4 People Taking shortcuts 6.20 5 Culture Accepted work norms 6.00 6 People Lack of worker competency 5.80 7 Tools and Machines Inadequate maintenance 5.80 8 Process Lack of monitoring 5.80 9 Culture Lack of understanding of practical safety application 5.60 10 Tools and Machines Inadequate testing/trialling 5.40 Worker Top 10 Results Workshop Top 10 Results same ranking different ranking Risk # Category Primary Causal Factor Average 1 Process Inadequate training 6.65 2 Process Lack of hazard identification/risk assessment 6.45 3 Process Lack of/inadequate documented program 6.20 4 People Lack of worker competency 5.98 5 Culture Accepted work norms 5.92 6 People Taking shortcuts 5.83 7 Tools and Machines Inadequate equipment 5.70 8 Process Lack of monitoring 5.65 9 Tools and Machines Inadequate maintenance 5.32 10 Culture Performance evaluation 5.20 19 | 330-BUD-01-IMOT

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