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White Paper | Inadequate Control of Hazardous Energy: Exploring risks and root causes in Ontario’s automobile manufacturing industry

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INDUSTRY DRIVEN, INDUSTRY FOCUSED PAGE | 7 " " "This was definitely time well spent. Having representatives from different companies share how they do things and their ideas was great. Looking forward to seeing the end results." —Lloyd Meusy, Maintenance Team Leader, Musashi Auto Parts Canada Primary Root Cause: Inadequate Training Inadequate training emerged as the top primary root cause of inadequate control of hazardous energy during regular operations. Lack of hazard identification/risk assessment and lack of a documented program were ranked second and third, making the top three primary root causes all related to process. According to Seth, these results align with his experiences at work. "At Toyota, while we emphasize safety and training, the fast-paced, ongoing, evolving nature of automobile manufacturing requires ongoing updates and reinforcement. Turnover, new equipment and process changes can create gaps," said Seth. "I think a lot of training is given, but not necessarily absorbed," said Tracy Diamond, Linamar North America Worker Representative. "When a new employee comes on board, they are often put in a room for an entire day to complete training. I cannot imagine that they remember everything. We also have to remember that everyone learns in different ways." Tracy also pointed out that there are many small automotive businesses in Ontario, and they may not have the resources or in-house knowledge to complete risk assessments and document a program. Kristin Onorato, Specialized Consultant with WSPS, highlighted the importance of machine-specific training, in addition to theory when it comes to controlling hazardous energy. "In this industry, there are often many machines to train on, often with unique intricacies. As a result, there is a lot of information for workers to retain, so training can take a lot of time, which can make it challenging," she said.

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