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White Paper | Inadequate Control of Hazardous Energy: Exploring risks and root causes in Ontario’s automobile manufacturing industry

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INDUSTRY DRIVEN, INDUSTRY FOCUSED PAGE | 2 Introduction Ontario's automobile manufacturing sector is taking action to reduce occupational injuries and illnesses among its workers. During integrated risk assessment and root cause analysis workshops, worker and management representatives collaborate with Workplace Safety and Prevention Services (WSPS) and other industry stakeholders to identify the top risks to workers in the sector. Exposure to hazardous energy during routine operations came out at the top of the list. "In the automobile manufacturing industry, there are so many opportunities for workers to interact with hazardous energy sources. Plus, the consequences of injuries associated with exposure to hazardous energy can be very severe. This combination of high frequency of exposure and high severity of consequences make it a very high risk," explained Kristin Onorato, Specialized Consultant with WSPS. Automobile and light duty motor vehicle manufacturing in Ontario is a sophisticated and dynamic industry that employs more than 150,000 workers in the province. It includes the manufacturing of cars, trucks, and coaches for personal, commercial, and military use, along with parts and supplies. As Ontario moves towards becoming a leader in electric battery and vehicle manufacturing, this sector is poised to see more growth and more change. However, it is also an industry where workers are at high risk for injury and illness, with emerging trends that could heighten the likelihood of injuries if not addressed. "The significant, high-profile attention on this industry right now made it an ideal candidate for the risk assessment and root cause analysis methodology," says Rishma Brenner, Senior Health and Safety Consultant with WSPS and one of the workshop facilitators. "Organizations in this sector can use the information to inform the way they dedicate resources for continuous improvement." Hazardous energy refers to any form of energy that can cause harm to workers if not properly controlled. In the automobile manufacturing industry, this includes electrical, mechanical, hydraulic, pneumatic, thermal and chemical energy. " " "This work was incredibly valuable and much needed, as it paves the way for potential solutions. The collaborative efforts we invest in will ultimately benefit all of our employees." —Melissa Gould, Director of EHS– Linamar North America

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