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Managing Risks in Loading Dock and Warehouse Environments

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MANAGING RISKS IN LOADING DOCK AND WAREHOUSE ENVIRONMENTS 9 100-CAU-01-IGDO © 2025, Workplace Safety & Prevention Services (WSPS) 1 877 494 WSPS (9777) | 905 614 1400 | WSPS.CA Hazard 7: Dock Congestion and Separation from Dock Details Lack of space, poor layout or standard procedures can cause dock areas to be very congested Congestion increases the chance of colliding with other equipment, racking or pedestrians Forklift operators may be tempted to drive over levelers, which can fail causing the machine to fall out of the building The force created every time a lift truck enters and leaves the trailer may cause the trailer to slowly move away (this is called trailer creep) Separation also occurs when the tractor driver pulls away before the trailer is ready Threat Crushing Foot injuries Bruises and cuts Death due to a fall Safe Work Guidelines Develop a traffic management process that reduces congestion Make more space by using pallet distributors or storing surplus skids out of the way Create separate zones for pedestrian activities Pay attention to pedestrian safety rules and safety boot policy Encourage truck drivers to stay in safe waiting areas Do not allow anyone in the truck when a forklift is working in it Do not allow anyone to drive over a collapsed dock leveler Move product that contributes to blind corners Use a suitable vehicle restraint system (e.g., wheel chocks or dock locking system) Ensure that your workplace uses a procedure to prevent trucks from pulling away early (e.g., ask the driver to hand over the keys until you are finished or use a glad hand device to lock on the brake lines) WSPS.CA

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